TPM(Total Productive Maintenance)

Introduction

The TPM (Total Productive Maintenance) solution is a core platform enabling enterprises to achieve lean and digital management. Centered around the full lifecycle of equipment, it establishes an integrated closed-loop system covering intelligent operations & maintenance, inspection management, fault response, and performance analytics. By implementing standardized inspection & maintenance procedures and equipment records, operational knowledge is institutionalized to enable preventive maintenance. The system provides real-time monitoring and in-depth analysis of OEE (Overall Equipment Effectiveness) at both equipment and production line levels, precisely identifying sources of production loss and driving efficiency improvements. Coupled with spare parts inventory alerts and inbound/outboun

Features

01

Powerful Equipment Connectivity and Management Capabilities

Industrial protocol support + plug-in data acquisition extensibility: efficient connectivity, solved on-site digital transformation data issues.
Multi-dimensional equipment asset management enables closed-loop, full-lifecycle tracking via registers, logs & docs.
Auto-calculates OEE with root-cause analytics; out-of-the-box dashboard covers plant, line & equipment levels.
Rich built-in report templates support visual analytics of equipment, fault, maintenance & energy metrics.
02

End-to-End Tracking of Equipment Anomalies

Full-cycle on-site anomaly alert closure enhances processing efficiency and secures production operation integrity.
Fault work order closed-loop control: full digital tracking from request to acceptance, enhancing maintenance efficiency & transparency.
03

Digital Management Replaces Manual Operations – Smarter and More Efficient

Predictive maintenance planning: custom schedules, auto tasks for standardized, planned upkeep.
Spare parts inventory management: alerts, safety stock, stocktaking—cuts costs & shortage risks.
Mobile inspection & maintenance: on-site checks, photo logs & sync via tablet/phone for better efficiency.
04

Multi-deployment support with cloud-edge collaboration and centralized, unified management

Supports both on-premises deployment and cloud-based environment deployment.
Group-level distributed architecture enables centralized, unified management of enterprise data.

Demonstration

Equipment Register

Integrates enterprise fixed assets into the equipment register for centralized control and supports full-lifecycle equipment management.
Equipment Maintenance

Supports creation and mobile execution of maintenance and repair work orders.
Equipment Inspection & Patrol

Enables scheduling of inspection work orders with mobile execution, and supports anomaly reporting and closed-loop management.
Spare Parts Management

Supports inbound/outbound inventory control and stocktaking for spare parts.
Andon Management

Supports configurable trigger rules, alarm activation, exception work order management, and mobile-enabled operations.